At the pinnacle of innovation and excellence, Shandong Tengfei Mechanical and Electrical Technology Co., Ltd. has cemented its position as the foremost authority and trailblazer in China's gypsum board machinery sector. Our cutting-edge advancements and unparalleled innovations continuously redefine the standards of modern construction technology, setting the stage for the future of the industry.
Introduction to Gypsum Board
Gypsum board represents a groundbreaking leap forward in building materials, characterized by its lightweight structure, exceptional durability, and smooth finish, providing unmatched versatility. It is the ideal solution for acoustic insulation, thermal regulation, and fire safety, making it an essential foundation in the evolution of contemporary paneling solutions.
Applications and Uses of Gypsum Board
Extensive analysis within the industry affirms that gypsum board is a critical element in construction, widely employed for creating internal walls, wall linings (as a superior alternative to traditional plaster), ceilings, acoustic panels, subflooring, and various decorative applications. Its versatility makes it perfect for a broad range of environments, including residential, commercial, office, hospitality, and industrial settings.
Current International Market Landscape
Gypsum board has garnered exceptional international recognition, receiving global government endorsements as an innovative building material. Its future is filled with potential, offering significant opportunities for worldwide expansion and increased market acceptance.
Specifications of Gypsum Board
Our diverse gypsum board collection covers an extensive range of dimensions to meet any need: Length options from 2000 to 3000mm, widths between 1200 and 1220mm, and thicknesses from 7mm to 15mm, providing adaptability for various applications.
Varieties of Plasterboard Available
a) Common Paper-Faced Gypsum Board (Code Name P)
b) Fireproof Paper-Faced Gypsum Board (Code Name H)
c) Waterproof Paper-Faced Gypsum Board (Code Name S)
d) Waterproof & Fireproof Paper-Faced Gypsum Board (Code Name SH)
Our production line is expertly engineered to create plasterboard with outstanding water and fire resistance, through finely-tuned formula enhancements.
Standards for Plasterboard Quality
Our plasterboard rigorously adheres to the stringent Chinese National Standard GB/T9775-2008, ensuring exceptional performance and reliability.
Gypsum board making machine
|
Annual production(m2)
|
Plant area(m2)
|
Drying method
|
Productin linespeed
(m/min)
|
Requird workers
|
Electrical configuration
|
2million
|
70m×26m
|
Thermal oil
|
4.2
|
10
|
Siemens
|
3million
|
84m×30m
|
Thermal oil
|
6.25
|
11
|
Siemens
|
4million
|
110m×30m
|
Thermaloil/Hot stove
|
8
|
11
|
Siemens
|
5million
|
112m×30m
|
Thermaloil/Hot stove
|
10.5
|
11
|
Siemens
|
6million
|
122m×30m
|
Thermaloil/Hot stove
|
12.5
|
11
|
Siemens
|
8million
|
136m×30m
|
Thermaloil/Hot stove
|
16.5
|
11
|
Siemens
|
10million
|
150m×30m
|
Thermaloil/Hot stove
|
20
|
12
|
Siemens
|
12million
|
172m×30m
|
Thermaloil/Hot stove
|
24
|
13
|
Siemens
|
15million
|
204m×36m
|
Thermaloil/Hot stove
|
31
|
15
|
Siemens
|
20million
|
240m×40m
|
Thermaloil/Hot stove
|
40
|
15
|
Siemens
|
Product specifications: length 2400-3000mm width 1200-1220mm thickness 8-15mm
|
In-depth Process Introduction
1.The paper feeding system provides a continuous and flawless supply of face and back paper, crucial for manufacturing top-tier paper-faced gypsum boards.
2. As materials progress, they undergo precise stirring and uniform blending in sophisticated batching systems, ensuring consistency.
3.Precision metering devices meticulously measure each ingredient, which are then expertly combined in our mixer with exact ratios to achieve the perfect mix.
4.The expertly mixed gypsum slurry flows from the mixer outlet onto the back paper, beginning the formation process.
5.The slurry is adeptly enclosed by face and back paper, molded by our state-of-the-art forming machine into the ideal shape.
6.While progressing through the setting belt conveyor, the wet gypsum board solidifies, ensuring superior quality.
7.A precise cutting-edge machine slices the wet board into segments of specified lengths, maintaining consistency.
8.The segmented gypsum board is expertly channeled towards the first transverse board entry roller by an accelerating roller, significantly enhancing the overall efficiency of the processing operation.
9.Guided with unparalleled precision by the regrouping roller, each gypsum board embarks on its meticulously orchestrated journey through the dryer, orchestrated by the distributor. This meticulous process ensures the gypsum board is comprehensively dried, preserving its peak performance and exceptional quality to meet the highest industry standards.
10.Within the advanced dryer, every molecule of moisture is meticulously evaporated, resulting in a flawlessly dried board ready to deliver extraordinary performance and unparalleled reliability in diverse applications.
11.After achieving optimal dryness, the board transitions effortlessly onto the second transverse conveying belt, seamlessly altering its trajectory and precisely aligning itself, primed and fully prepared for the next critical phase.
12.Harnessing the power of precision edge cutting, our cutting-edge process crafts a gypsum board with an impeccable finish, meticulously designed to rise above the competition and captivate the market with its superior quality.
About Our Factory
Serenely nestled at the foot of the iconic Mountain Tai, Shandong Tengfei Mechanical and Electrical Technology Co., Ltd. boasts a prime location near major transport routes like the Beijing to Shanghai high-speed rail, Beijing to Fuzhou High-speed, and the 104 State Road. As a distinguished science and technology joint-stock enterprise, we excel in the sophisticated design, precise manufacture, seamless installation, and flawless commissioning of innovative gypsum board, gypsum powder, and gypsum block machinery. Our remarkable capabilities include crafting gypsum board production lines with an exceptional annual capacity ranging from 2 Million M2 to 50 Million M2, along with gypsum block production lines with an annual capacity from 100,000 M2 to 1.5 Million M2. Our gypsum powder production lines, encompassing phosphogypsum, FGD gypsum, and fluorine gypsum powder, offer an impressive annual capacity from 30,000 tons to an astounding 500,000 tons. Additionally, we provide PVC laminated gypsum board equipment and lightweight gypsum board frame equipment, underscoring our steadfast dedication to innovation and versatility every step of the way.
Our state-of-the-art Gypsum board production line is enriched by the extraordinary expertise and groundbreaking innovations from globally recognized companies, featuring Germany's Lafarge, prestigious American giants, and leading domestic powerhousesKitashinchi Group and Taihe Group. This cutting-edge production system features an advanced heating infrastructure with horizontal flow and vertical airflow heat exchanger technology. From raw material input to edge cutting and sealing, edge grinding, recycling, and stacking, each process is meticulously managed by sophisticated computer control, delivering a streamlined, fully automated operation.
Our esteemed clientele
World-class shipping solutions
Frequently Asked Questions
Q1: Are you a manufacturing factory?
A1: Indeed, we are a renowned manufacturing factory, proudly showcasing a prestigious 30-year legacy of unrivaled industry expertise.
Q2: What is the price of the equipment?
A2: The price is profoundly influenced by your selected production capacity. Please specify your desired annual output and connect with our sales team for a comprehensive, bespoke quotation tailored precisely to your unique specifications.
Q3: How long is the warranty period?
A3: Our unwavering commitment to quality is exemplified by our 1-year warranty, further enhanced by lifetime maintenance services, assuring enduring excellence and customer satisfaction.
Q4: Do you provide installation and commissioning services?
A4: Absolutely! We take pride in offering a comprehensive, one-stop service package that encompasses every phase - from design and manufacturing to installation and commissioning. This ensures the seamless production of superior gypsum boards, giving you peace of mind and exceptional results.
Q5: How about after-sales service?
A5: Upon the grand opening of your factory, our robust after-sales service and support packages are poised to spring into action, ensuring a seamless transition to operational success. For an in-depth understanding of our bespoke assistance, our expert sales team stands ready to provide personalized guidance and unwavering support, tailored to your unique needs.
Q6: What should I do if I don't know how to build a gypsum board factory?
A6: Tap into the power of your financial prowess and visionary outlook. Allow us to leverage our stellar 30 years of experience executing turnkey projects to build a thriving gypsum board factory tailored to your exclusive desires. Every aspect is meticulously customized to perfectly match your aspirations and requirements, ensuring a prosperous venture.
Q7: What are the successful cases you have done?
A7: Our illustrious portfolio stands as a testament to our unmatched expertise in constructing gypsum board factories that not only meet but exceed client expectations globally. To explore our groundbreaking achievements and their significant impact, we invite you to connect with our knowledgeable sales team, eager to illuminate your path to success.
As a premier manufacturing titan in China, we are passionately committed to providing unparalleled lifelong service and excellence. Our dedication is focused on fulfilling your every need with unrivaled precision and reliability, ensuring your satisfaction and success.