Introducing our state-of-the-art Machinery for Making Gypsum Board, now enhanced with a cutting-edge PLC Communication Module. This advanced equipment ensures unparalleled efficiency and precision in the production process.
A Comprehensive Introduction to Gypsum Board
Gypsum board stands out as a remarkable building material, celebrated for its light weight, robust strength, and slim profile. Its user-friendly nature allows for easy processing while providing excellent sound and heat insulation, as well as fire prevention. It's an innovative lightweight panel at the forefront of modern construction development.
Exceptional Uses of Gypsum Board
The analysis of the gypsum board industry reveals its extensive application across various domains. It's a preferred choice for internal partition walls, wall covering (replacing traditional plastering), ceilings, sound-absorbing panels, base boards, and a variety of decorative panels. This versatile material graces residential, office, commercial, and industrial spaces, including shops, hotels, and factories.
Exploring the International Market Scenario
Globally, gypsum board emerges as a revolutionary building material lauded by governments. Its potential for growth is immense, presenting a vast international market space for expansion.
Specifications of Gypsum Board
Discover varied plasterboard sizes: Lengths range from 2000 to 3000mm, widths span 1200 to 1220mm, and thickness varies between 7mm and 15mm, catering to diverse construction needs.
Diverse Types of Plasterboard
a) Standard paper-surfaced gypsum board (code P) offers reliable performance for everyday applications.
b) Fireproof paper-surfaced gypsum board (code H) is engineered for enhanced safety in fire-prone areas.
c) For moisture-rich environments, the Waterproof paper surface gypsum board (code S) is ideal.
d) The ultimate in protection, Waterproof & Fireproof paper surface gypsum board (code SH) combines both features.
Our production line is adept at crafting water-resistance and fire-resistance plasterboard through precise recipe modifications, ensuring superior quality.
Standards for Plasterboard Quality
Our plasterboard adheres strictly to the esteemed Chinese National Standard GB/T9775-2008, guaranteeing top-tier quality.
Drywall production line capacity list
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Annual production(m2)
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Plant area(m2)
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Drying method
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Productin linespeed
(m/min)
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Requird workers
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Electrical configuration
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2million
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70m×26m
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Thermal oil
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4.2
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10
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Siemens
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3million
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84m×30m
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Thermal oil
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6.25
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11
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Siemens
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4million
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110m×30m
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Thermaloil/Hot stove
|
8
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11
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Siemens
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5million
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112m×30m
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Thermaloil/Hot stove
|
10.5
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11
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Siemens
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6million
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122m×30m
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Thermaloil/Hot stove
|
12.5
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11
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Siemens
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8million
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136m×30m
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Thermaloil/Hot stove
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16.5
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11
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Siemens
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10million
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150m×30m
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Thermaloil/Hot stove
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20
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12
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Siemens
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12million
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172m×30m
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Thermaloil/Hot stove
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24
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13
|
Siemens
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15million
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204m×36m
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Thermaloil/Hot stove
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31
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15
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Siemens
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20million
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240m×40m
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Thermaloil/Hot stove
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40
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15
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Siemens
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Product specifications: length 2400-3000mm width 1200-1220mm thickness 8-15mm
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In-Depth Process Introduction of the Drywall Production Line
1.The paper feeding system consistently supplies high-quality face and back paper essential for producing paper-faced gypsum board.
2. During the conveying process, raw materials are meticulously stirred and evenly mixed through our sophisticated batching systems.
3.Precisely measured by our advanced metering devices, materials then enter the mixer in exact ratios for optimal consistency.
4.The expertly mixed gypsum slurry flows seamlessly from the mixer outlet onto the back paper layer.
5.The forming machine skillfully wraps and presses the slurry, uniting the face and back paper into a cohesive board.
6.On the setting belt conveyor, the wet gypsum board undergoes a crucial solidification process to ensure durability.
7.Our cutting machine precisely slices the wet board into pre-fixed lengths, ensuring uniformity across all pieces.
8.Through the acceleration roller, the board transitions to the 1# transverse board entry roller, ready for further processing.
9.After direction alteration via the regrouping roller, boards are sequentially distributed into the dryer for a thorough drying cycle.
10.In the dryer, the gypsum board undergoes evaporation, efficiently removing free moisture to achieve the desired dryness.
11.Post-drying, the board aligns on the 2# transverse conveying belt, where direction changes and board pairing are finalized.
12.An edge cutting saw perfects the board's finish, transforming it into a flawless, ready-for-market product.
Our State-of-the-Art Factory
Shandong Tengfei Mechanical and Electrical Technology Co., Ltd is conveniently nestled at the base of the renowned Mountain Tai, offering easy access to major routes like the Beijing to Shanghai and Beijing to Fuzhou high-speed highways, along with the 104 State Road. As an integrated science and technology joint-stock enterprise, we excel in the design, manufacture, installation, and commissioning of gypsum board, gypsum powder, and gypsum block machines, all crafted in-house. Currently, we are proud to possess the capability to design and manufacture gypsum board production lines with an impressive annual capacity ranging from 2 Million M² to a staggering 50 Million M².2 to 50 Million M2, our gypsum block production lines boast an annual output capacity ranging from 100,000 M2 to 1.5 Million M2. Additionally, our expertise extends to gypsum powder production lines, including phosphogypsum, FGD gypsum, and fluorine gypsum powder lines, with annual capacities spanning from 30,000 tons to 500,000 tons. Moreover, we offer state-of-the-art PVC laminated gypsum board equipment and gypsum board light frame equipment.
Our gypsum board production line incorporates cutting-edge technology from prestigious companies such as Germany's Lafarge and leading enterprises from the United States, in addition to renowned domestic firms. Kitashinchi Group and Taihe Group bring their advanced technology to our lines. We utilize a horizontal flow and vertical airflow heat exchanger heating system, with the raw material feeding, edge cutting, sealing, grinding, recycling, and stacking systems all managed by sophisticated computer controls, ensuring complete automation across the entire line.
Our esteemed customers
Efficient goods shipping
Q1: Are you a manufacturing factory?
A1: Absolutely, we are a distinguished manufacturing factory with an impressive 30-year legacy of experience.
Q2: What is the price of the equipment?
A2: Pricing varies significantly based on production capacity. Please determine your required annual capacity and then reach out to our sales team for a detailed quotation.
Q3: How long is the warranty period?
A3: We offer a comprehensive 1-year warranty along with lifetime maintenance to ensure your peace of mind.
Q4: Do you provide installation and commissioning services?
A4: Certainly, our one-stop service encompasses everything from design and manufacturing to installation and commissioning, culminating in the production of premium quality gypsum boards.
Q5: How about after-sales service?
A5: Our after-sales service is thorough and detailed. Post-contract, you'll receive full support, and once your factory is operational, our dedicated sales team will provide all necessary consultations and services.
Q6: What should I do if I don't know how to build a gypsum board factory?
A6: With your vision and capital, rest assured that our 30 years of turnkey project expertise will deliver a fully profitable factory tailored to your needs.
Q7: What are the successful cases you have done?
A7: We have successfully constructed gypsum board factories for clients across various countries. Please contact our sales team for detailed case studies.
As a robust manufacturing powerhouse in China, we are committed to providing you with lifelong service and support.
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