As the leading manufacturer in China, Shandong Tengfei Mechanical and Electrical Technology Co., Ltd. proudly presents the most advanced and largest gypsum drywall production line, redefining efficiency and excellence in the industry.
Discover the Revolutionary Gypsum Board
Gypsum board is a versatile building material celebrated for its lightweight nature, exceptional strength, and thin profile. Known for its ease of installation, it provides superior sound insulation, heat insulation, and fire prevention. This innovative material is a cornerstone of modern construction, representing the future of lightweight building solutions.
Applications and Uses of Gypsum Board
The gypsum board industry analysis reveals its extensive use across various applications. It is an ideal choice for internal partition walls, wall coverings as a substitute for traditional plastering, and ceilings. Its sound-absorbing properties make it perfect for diverse buildings, including residential, commercial, and industrial structures, such as office buildings, hotels, and retail spaces.
Global Market Overview
Highly regarded on the global stage, gypsum board is a revolutionary building material with universal acclaim. It offers promising growth prospects and vast potential for international market expansion, endorsed by governments worldwide.
Specifications of Gypsum Board
Plasterboard Dimensions: Length ranges from 2000 to 3000mm, Width spans from 1200 to 1220mm, and Thickness varies between 7mm and 15mm.
Varieties of Plasterboard Available
a) Standard Paper-Surfaced Gypsum Board (Code P)
b) Fire-Resistant Paper-Surfaced Gypsum Board (Code H)
c) Moisture-Resistant Paper-Surfaced Gypsum Board (Code S)
d) Dual-Resistant (Water & Fire) Paper-Surfaced Gypsum Board (Code SH)
Our cutting-edge production line can produce both water-resistant and fire-resistant plasterboard by expertly modifying the recipe.
Quality Assurance Standards
Our plasterboard quality strictly adheres to the Chinese National Standard GB/T9775-2008, ensuring premium excellence.
Gypsum board making machine
|
Annual production(m2)
|
Plant area(m2)
|
Drying method
|
Productin linespeed
(m/min)
|
Requird workers
|
Electrical configuration
|
2million
|
70m×26m
|
Thermal oil
|
4.2
|
10
|
Siemens
|
3million
|
84m×30m
|
Thermal oil
|
6.25
|
11
|
Siemens
|
4million
|
110m×30m
|
Thermaloil/Hot stove
|
8
|
11
|
Siemens
|
5million
|
112m×30m
|
Thermaloil/Hot stove
|
10.5
|
11
|
Siemens
|
6million
|
122m×30m
|
Thermaloil/Hot stove
|
12.5
|
11
|
Siemens
|
8million
|
136m×30m
|
Thermaloil/Hot stove
|
16.5
|
11
|
Siemens
|
10million
|
150m×30m
|
Thermaloil/Hot stove
|
20
|
12
|
Siemens
|
12million
|
172m×30m
|
Thermaloil/Hot stove
|
24
|
13
|
Siemens
|
15million
|
204m×36m
|
Thermaloil/Hot stove
|
31
|
15
|
Siemens
|
20million
|
240m×40m
|
Thermaloil/Hot stove
|
40
|
15
|
Siemens
|
Product specifications: length 2400-3000mm width 1200-1220mm thickness 8-15mm
|
Innovative Production Process
1.The paper feeding system consistently supplies both face and back paper, forming the foundation for our premium paper-faced gypsum board.
2. During the conveyance, raw materials are expertly stirred and mixed uniformly by our advanced batching systems.
3.Precisely metered materials are then introduced to the mixer, ensuring perfect ratios for optimal product quality.
4.The expertly mixed gypsum slurry flows from the mixer outlet onto the back paper with precision.
5.The face and back paper encase and press the slurry via the forming machine, shaping it beautifully.
6.On the setting belt conveyor, the wet gypsum board undergoes a vital solidification process, ensuring durability.
7.The precision cutting machine slices the wet board to predetermined lengths, ensuring consistency.
8.The neatly cut gypsum board moves through the acceleration roller to the 1# transverse entry roller seamlessly.
9.Upon direction change, via the regrouping roller, the gypsum board enters the dryer in sequence, managed by the distributor.
10.The state-of-the-art dryer efficiently evaporates free water, thoroughly drying the board for optimal use.
11.Post-drying, the board transitions onto the 2# transverse conveying belt, undergoing direction change and pairing.
12.Finally, the edge cutting saw transforms the board into a polished, finished product, ready for the market.
Our Production Facility
Nestled at the serene base of the renowned Mountain Tai, Shandong Tengfei Mechanical and Electrical Technology Co., Ltd. is strategically located near key thoroughfares such as the Beijing-Shanghai and Beijing-Fuzhou Highways, alongside the 104 State Road. As a cutting-edge, integrated science and technology joint-stock enterprise, we proudly offer comprehensive capabilities to design, manufacture, install, and commission machines for gypsum board, gypsum powder, and gypsum block production. Our expertise extends across diverse capacities, enabling us to engineer gypsum board production lines with an impressive annual output ranging from 2 Million M2 to a remarkable 50 Million M2. Our production prowess also encompasses gypsum block production lines with capacities spanning from 100,000 M2 to a substantial 1.5 Million M2. Moreover, we specialize in gypsum powder production lines, including phosphogypsum, FGD, and fluorine gypsum powder lines, with a formidable annual capacity that ranges from 30,000 tons to a staggering 500,000 tons. In addition, our portfolio includes PVC laminated gypsum board equipment and light frame gypsum board equipment, ensuring a comprehensive solution suite for our clients.
The gypsum board production line integrates pioneering technologies from the esteemed German company, Lafarge, as well as prominent enterprises from the United States and other well-regarded domestic firms. Our partnerships with Kitashinchi Group and Taihe Group facilitate the use of advanced methodologies. We incorporate sophisticated systems such as the horizontal flow and vertical airflow heat exchanger heating systems. The entire process, from raw material feeding to edge cutting, sealing, grinding, recycling, and stacking is meticulously controlled via a state-of-the-art computer system, ensuring full automation and precision throughout the production line.
Our esteemed clientele
Efficient and reliable goods shipping services
Frequently Asked Questions (FAQ)
Q1: Are you a manufacturing factory?
A1: Absolutely, we are a seasoned manufacturing factory boasting three decades of unrivaled expertise.
Q2: What is the price of the equipment?
A2: Equipment prices vary significantly with production capacity. Kindly specify your desired annual production capacity and reach out to our dedicated sales team for a customized quotation.
Q3: How long is the warranty period?
A3: We offer a comprehensive 1-year warranty complemented by lifetime maintenance support, guaranteeing peace of mind.
Q4: Do you provide installation and commissioning services?
A4: Yes, we deliver an all-encompassing service continuum, from initial design and manufacturing through to seamless installation and commissioning, culminating in the production of superior quality gypsum board.
Q5: How about after-sales service?
A5: Our after-sales service includes a detailed consultation to outline contractual services and ongoing support post-factory commissioning. Please connect with our sales expert for tailored assistance.
Q6: What should I do if I don't know how to build a gypsum board factory?
A6: With financial backing and a vision, our 30-year legacy in delivering turnkey projects ensures we can establish a lucrative factory tailored to your aspirations.
Q7: What are the successful cases you have done?
A7: Our portfolio boasts successful gypsum board factory constructions across multiple countries. For in-depth case studies, please liaise with our sales department.
We stand as a formidable manufacturing force in China, committed to providing lifelong service and support to our valued clients.