Innovative Plasterboard Manufacturing: Factory-Made Ceiling & Wall Panel Machine
Introduction to Gypsum Board
Gypsum board stands out as a premier building material, celebrated for its lightness, high strength, and slender profile. It offers a seamless construction solution with easy handling, superb sound insulation, and efficient thermal insulation. Additionally, it meets fire prevention standards, making it a preferred choice among newly developed lightweight panels.
Applications of Gypsum Board
In-depth industry analysis reveals the extensive adoption of gypsum board across a multitude of construction applications. It serves as an ideal material for interior partition walls, wall coverings (substituting plaster layers), ceilings, and sound absorption panels. It also finds use as a ground base and in various decorative boards, enhancing residential, commercial, and industrial spaces alike.
Global Market Overview
Governments around the globe have lauded gypsum board as a revolutionary building material due to its impressive attributes. It holds promising growth prospects on the international stage, offering significant opportunities for market expansion.
Specifications of Gypsum Board
Plasterboard Dimensions: Length spans from 2000 to 3000mm, with a width of 1200-1220mm. Thickness ranges from 7mm to 15mm, catering to diverse construction needs.
Varieties of Plasterboard
a) Standard Paper-Covered Gypsum Board (Code: P)
b) Fire-Resistant Paper-Covered Gypsum Board (Code: H)
c) Water-Resistant Paper-Covered Gypsum Board (Code: S)
d) Dual Water & Fire-Resistant Paper-Covered Gypsum Board (Code: SH)
Our production line adeptly crafts both water-resistant and fire-resistant plasterboards by precisely adjusting the formulation.
Plasterboard Quality Standards
Our plasterboard meets the rigorous criteria set by the Chinese National Standard GB/T9775-2008, ensuring top-tier quality and reliability.
Gypsum board production plant line list
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Annual production(m2)
|
Plant area(m2)
|
Drying method
|
Productin linespeed
(m/min)
|
Requird workers
|
Electrical configuration
|
2million
|
70m×26m
|
Thermal oil
|
4.2
|
10
|
Siemens
|
3million
|
84m×30m
|
Thermal oil
|
6.25
|
11
|
Siemens
|
4million
|
110m×30m
|
Thermaloil/Hot stove
|
8
|
11
|
Siemens
|
5million
|
112m×30m
|
Thermaloil/Hot stove
|
10.5
|
11
|
Siemens
|
6million
|
122m×30m
|
Thermaloil/Hot stove
|
12.5
|
11
|
Siemens
|
8million
|
136m×30m
|
Thermaloil/Hot stove
|
16.5
|
11
|
Siemens
|
10million
|
150m×30m
|
Thermaloil/Hot stove
|
20
|
12
|
Siemens
|
12million
|
172m×30m
|
Thermaloil/Hot stove
|
24
|
13
|
Siemens
|
15million
|
204m×36m
|
Thermaloil/Hot stove
|
31
|
15
|
Siemens
|
20million
|
240m×40m
|
Thermaloil/Hot stove
|
40
|
15
|
Siemens
|
Product specifications: length 2400-3000mm width 1200-1220mm thickness 8-15mm
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Manufacturing Process Overview
1.TThe paper feeding system consistently supplies facing and backing paper for the fabrication of paper-faced gypsum boards.
2. Raw materials are meticulously stirred and homogenized during their journey through the batching systems.
3.With precise metering, components are measured and introduced into the mixer in exact proportions.
4.Gypsum slurry is expertly released from the mixer outlet onto the underlayer paper.
5.The forming machine skillfully wraps and presses the slurry between the facing and backing paper.
6.The setting belt conveyor facilitates the solidification of the wet gypsum board.
7.A precise cutting machine trims the wet board to predetermined lengths.
8.Boards are directed into the 1#transverse entry roller via an acceleration roller.
9.Through direction adjustment and regrouping rollers, boards are systematically fed into the dryer by a distributor.
10.The dryer efficiently evaporates residual moisture, ensuring the board's optimum dryness.
11.Upon drying, boards transition to the 2# transverse conveyor, achieving directional alignment and pairing for completion.
12.Final touches with edge cutting saw transform the board into a finished product, ready for deployment.
Our Production Facility
![Advanced Plaster Board Production Line for Efficient Manufacturing](//www.micstatic.com/athena/img/transparent.png)
Shandong Tengfei Mechanical and Electrical Technology Co., Ltd., nestled at the majestic foot of the iconic Mountain Tai, enjoys a strategic position with proximity to major transportation arteries such as the Beijing to Shanghai high-speed, Beijing to Fuzhou High-speed, and 104 State Road. As an integrated science and technology joint-stock enterprise, we excel in the design, manufacture, installation, and commissioning of gypsum board, gypsum powder, and gypsum block machines. We proudly offer gypsum board production lines with an impressive annual capacity range from 2 Million M2 to a robust 50 Million M2, and our gypsum block production line boasts an annual capacity spanning from 100,000 M2 to 1.5 Million M2. Additionally, we specialize in various gypsum powder production lines, including phosphogypsum, FGD gypsum, and fluorine gypsum powder lines, with capacities ranging from 30,000 tons to an impressive 500,000 tons annually. Furthermore, we produce state-of-the-art PVC laminated gypsum board equipment and gypsum board light frame equipment.
Our Gypsum board production line integrates cutting-edge technology from Germany's Lafarge, premier U.S. enterprises, and esteemed domestic brands. With advanced systems from Kitashinchi Group and Taihe Group, we employ a horizontal and vertical airflow heat exchanger heating mechanism. Precision is ensured with our computer-controlled raw material feeding, edge cutting, sealing, grinding, recycling, and stacking systems. This entire production line operates with full automation, guaranteeing superior quality.
![Advanced Plaster Board Production Line for Efficient Manufacturing](//www.micstatic.com/athena/img/transparent.png)
Our valued customers
Efficient goods shipping
Frequently Asked Questions
Q1: Are you a manufacturing factory?
A1: Absolutely, we are a seasoned manufacturing factory, boasting 30 years of industry expertise.
Q2: What is the price of the equipment?
A2: The price varies significantly depending on the production capacity. Kindly confirm the desired annual production capacity and reach out to our sales team for a tailored quotation.
Q3: How long is the warranty period?
A3: We offer a comprehensive 1-year warranty along with lifetime maintenance support.
Q4: Do you provide installation and commissioning services?
A4: Indeed, we offer a complete suite of services from design and manufacturing through to installation and commissioning, ensuring the production of premium quality gypsum boards.
Q5: How about after-sales service?
A5: For a detailed overview of post-contract and post-production services, please consult our sales team, who will provide all necessary details.
Q6: What should I do if I don't know how to build a gypsum board factory?
A6: If you possess the financial resources and vision, our expertise in turnkey projects will transform your ideas into a lucrative gypsum board factory. We've been specializing in such projects for 30 years.
Q7: What are the successful cases you have done?
A7: We've successfully established gypsum board factories across numerous countries. For detailed information on these projects, please contact our sales team.
As a formidable manufacturing powerhouse in China, we are committed to providing you with unparalleled lifelong service.