Advanced Plasterboard Manufacturing Production Line for Efficient Output
A Comprehensive Introduction to Plaster Board
Plaster board emerges as an extraordinary building material, renowned for its exceptional lightness, formidable strength, and sleek design. Its ease of processing, coupled with superior sound and heat insulation and robust fire prevention capabilities, makes it a pivotal component in modern construction. This groundbreaking lightweight panel is at the cutting edge of construction innovation.
Exceptional Uses of Plaster Board
An insightful analysis of the plaster board industry highlights its extensive use across multiple domains. Revered for its versatility, it is the top choice for internal partition walls, wall coverings as a modern alternative to traditional plastering, ceilings, sound-absorbing panels, base boards, and various decorative panels. This multifaceted material enhances residential, office, commercial, and industrial spaces, such as shops, hotels, and factories, with its adaptability and aesthetic appeal.
Exploring the International Market Scenario
Across the globe, plaster board is hailed as a revolutionary construction material endorsed by governments, promising remarkable growth potential. It opens up an expansive international market, ripe for exploration and expansion.
Specifications of Plaster Board
Explore an array of plasterboard sizes tailored to meet diverse construction demands: lengths stretching from 2000 to 3000mm, widths ranging between 1200 and 1220mm, with thickness options spanning from 7mm to 15mm.
Diverse Types of Plasterboard
a) Standard paper-surfaced gypsum board (code P) delivers consistent performance for everyday architectural needs.
b) Fireproof paper-surfaced gypsum board (code H) is crafted for heightened safety where fire risks are prevalent.
c) The Waterproof paper surface gypsum board (code S) is the perfect solution for moisture-prone areas.
d) Combining the best of both worlds, the Waterproof & Fireproof paper surface gypsum board (code SH) ensures unmatched protection.
Our state-of-the-art production line is proficient in crafting plasterboard with enhanced water and fire resistance by meticulously adjusting recipes, guaranteeing unparalleled quality.
Standards for Plasterboard Quality
Our plasterboard is crafted to meet the rigorous standards of the esteemed Chinese National Standard GB/T9775-2008, ensuring excellence and reliability.
Plasterboard production line capacity list
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Annual production(m2)
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Plant area(m2)
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Drying method
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Productin linespeed
(m/min)
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Requird workers
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Electrical configuration
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2million
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70m×26m
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Thermal oil
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4.2
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10
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Siemens
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3million
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84m×30m
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Thermal oil
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6.25
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11
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Siemens
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4million
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110m×30m
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Thermaloil/Hot stove
|
8
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11
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Siemens
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5million
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112m×30m
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Thermaloil/Hot stove
|
10.5
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11
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Siemens
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6million
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122m×30m
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Thermaloil/Hot stove
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12.5
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11
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Siemens
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8million
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136m×30m
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Thermaloil/Hot stove
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16.5
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11
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Siemens
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10million
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150m×30m
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Thermaloil/Hot stove
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20
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12
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Siemens
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12million
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172m×30m
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Thermaloil/Hot stove
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24
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13
|
Siemens
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15million
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204m×36m
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Thermaloil/Hot stove
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31
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15
|
Siemens
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20million
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240m×40m
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Thermaloil/Hot stove
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40
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15
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Siemens
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Product specifications: length 2400-3000mm width 1200-1220mm thickness 8-15mm
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In-Depth Process Introduction of the Plasterboard Production Line
1.The paper feeding system is engineered to consistently deliver premium quality face and back paper vital for the production of paper-faced gypsum board.
2. Our sophisticated conveying process meticulously stirs and evenly blends raw materials through advanced batching systems.
3.Materials are precisely measured by our cutting-edge metering devices, ensuring they enter the mixer in perfect ratios for optimal consistency.
4.The expertly mixed gypsum slurry gracefully flows from the mixer outlet onto the awaiting back paper layer.
5.The forming machine deftly envelopes and compresses the slurry, harmoniously uniting the face and back paper into a seamless board.
6.On the setting belt conveyor, the wet gypsum board undergoes a critical solidification process, ensuring long-lasting durability.
7.Our precision cutting machine slices the wet board into predetermined lengths, guaranteeing uniformity and precision across all pieces.
8.The acceleration roller gently advances the board to the 1# transverse board entry roller, preparing it for further processing.
9.After reorientation through the regrouping roller, boards are systematically fed into the dryer, undergoing a thorough drying cycle to ensure optimal quality.
10.In the dryer, the plaster board is subjected to a precise evaporation process, strategically removing free moisture to achieve the impeccable dryness required for the next production stage.
11.Post-drying, the board seamlessly aligns on the 2# transverse conveying belt, where meticulous direction changes and precise board pairing are expertly executed.
12.An edge cutting saw perfects the board's finish, meticulously crafting it into a flawless, market-ready masterpiece that stands out in quality and precision.
Our State-of-the-Art Factory
Shandong Tengfei Mechanical and Electrical Technology Co., Ltd is strategically located at the base of the illustrious Mountain Tai, offering swift access to key routes like the Beijing to Shanghai and Beijing to Fuzhou high-speed highways, plus the 104 State Road. As an integrated science and technology joint-stock enterprise, we specialize in the design, manufacture, installation, and commissioning of plaster board, gypsum powder, and gypsum block machines, all crafted with in-house expertise. Currently, we proudly possess the capability to design and manufacture plaster board production lines with annual capacities ranging from an impressive 2 Million M² to an astounding 50 Million M².2 to 50 Million M2, our gypsum block production lines are engineered to deliver an annual output capacity ranging from an impressive 100,000 M2 to a remarkable 1.5 Million M2. Additionally, our prowess extends to gypsum powder production lines, including phosphogypsum, FGD gypsum, and fluorine gypsum powder lines, with annual capacities spanning from a notable 30,000 tons to a substantial 500,000 tons. Moreover, we offer the latest PVC laminated gypsum board equipment and cutting-edge gypsum board light frame equipment.
Our plaster board production line incorporates pioneering technology from illustrious companies such as Germany's Lafarge and leading enterprises from the United States, alongside esteemed domestic firms.Kitashinchi Group and Taihe Group bring their state-of-the-art technology to our production lines. We utilize a sophisticated horizontal flow and vertical airflow heat exchanger heating system, with every stage-from raw material feeding to edge cutting, sealing, grinding, recycling, and stacking-controlled by advanced computer systems, ensuring complete automation and unrivaled efficiency across the entire line.
Our esteemed customers
Efficient goods shipping
Q1: Are you a manufacturing factory?
A1: Absolutely, we are a prestigious manufacturing factory with an impressive 30-year legacy of excellence and experience.
Q2: What is the price of the equipment?
A2: Pricing is highly variable, significantly depending on the desired production capacity. To obtain a detailed quotation, please determine your required annual capacity and reach out to our expert sales team.
Q3: How long is the warranty period?
A3: We offer a comprehensive 1-year warranty, accompanied by lifetime maintenance, ensuring you complete peace of mind and satisfaction.
Q4: Do you provide installation and commissioning services?
A4: Certainly, our all-encompassing one-stop service covers everything from design and manufacturing to installation and commissioning, culminating in the production of premium quality gypsum boards that meet the highest standards.
Q5: How about after-sales service?
A5: Our after-sales service is exemplary and thorough. Post-contract, you will receive unwavering support, and once your factory is operational, our dedicated sales team will provide all necessary consultations and services to ensure smooth operations.
Q6: What should I do if I don't know how to build a gypsum board factory?
A6: Allow your vision and resources to flourish as we leverage our three decades of unparalleled turnkey project expertise. Trust us to deliver a highly profitable factory solution, meticulously crafted to meet your every requirement.
Q7: Can you share some of the successful projects your company has completed?
A7: We have proudly established gypsum board factories for our esteemed clients in numerous countries worldwide. For a comprehensive look at our successful case studies, we invite you to reach out to our dedicated sales team, who will provide you with all the detailed insights you need.
As a premier, robust manufacturing powerhouse in China, our unwavering commitment is to offer you unparalleled lifelong service and support, ensuring your continuous success and satisfaction.
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