Automated Gypsum Board Manufacturing System for Large Scale Production

• Customization: Available
• After-sales Service: 1.5year
• Warranty: 1.5year
• Model NO.: TF20220905
• Automatic Grade: Automatic
• Power Source: Electric
• Screw Design: Single-Screw
• Certification: CE, ISO
• Condition: New
• Customized: Customized
• Fuel: Coal, Gas or Oil
• Day Capacity: 2000PCS-30000PCS
• Delivery Time: 3months
• Labor Required: 8-10
• Installation Time: 2months
• Testing Time: 15days
• Machine Colour: According to Buyer′s Requirement
• Factory Building Size: Length 90m Width 30m Height 6m
• Gypsum Board Weight: 6kg/M2
• Gypsum Board Length: 1.5-3.6m
• Raw Material: Gypsum Powder, Water, Paper and Additives
• Gypsum Board Width: 1200mm or 1220mm
• Transport Package: Standard Packing
• Trademark: Tengfei
• Origin: Shandong China
• HS Code: 8474809090
• Production Capacity: 2million Square Meter Per Year

Product Description

Experience unparalleled efficiency with our plasterboard production line, boasting a remarkable running speed of 100 meters per minute. This ensures high-volume output without compromising on quality.

Introduction to Gypsum Boards

Gypsum board is an innovative building material, celebrated for its lightweight nature, high strength, and slim profile. It offers ease of processing while excelling in sound insulation, heat insulation, and fire prevention. As a cutting-edge, light-weight construction solution, it stands at the forefront of modern development initiatives.

Applications of Gypsum Board
Industry analysis reveals that gypsum boards are now indispensable in the construction sector. They are extensively used for internal partition walls, wall coverings-replacing traditional plastering-ceilings, sound-absorbing panels, ground base boards, and a variety of decorative boards across residential, commercial, and industrial properties including offices, hotels, and retail spaces.

Global Market Overview
Recognized globally as a superior building material, gypsum board receives endorsement from governments worldwide. It enjoys a promising growth trajectory with significant potential for expansion in international markets.

Specifications of Gypsum Board
Our plasterboards come in a range of specifications: Lengths between 2000mm and 3000mm, widths of 1200-1220mm, and thicknesses ranging from 7mm to 15mm, ensuring versatility and suitability for various applications.

Varieties of Plasterboard
a) Common Paper Surface Gypsum Board (Designation: P)

b) Fireproof Paper Surface Gypsum Board (Designation: H)

c) Waterproof Paper Surface Gypsum Board (Designation: S)

d) Dual-function Waterproof & Fireproof Paper Surface Gypsum Board (Designation: SH)

Our production line is adept at producing both water-resistant and fire-resistant plasterboards through precise recipe modifications.

Plasterboard Quality Standards
Manufactured under stringent quality controls, our plasterboards comply with the Chinese National Standard GB/T9775-2008, ensuring excellence and reliability.

 

Drywall production line capacity list
Annual production(m2)	Plant area(m2)	Drying method	Productin linespeed (m/min)	Requird workers	Electrical configuration
2million	70m×26m	Thermal oil	4.2	10	Siemens
3million	84m×30m	Thermal oil	6.25	11	Siemens
4million	110m×30m	Thermaloil/Hot stove	8	11	Siemens
5million	112m×30m	Thermaloil/Hot stove	10.5	11	Siemens
6million	122m×30m	Thermaloil/Hot stove	12.5	11	Siemens
8million	136m×30m	Thermaloil/Hot stove	16.5	11	Siemens
10million	150m×30m	Thermaloil/Hot stove	20	12	Siemens
12million	172m×30m	Thermaloil/Hot stove	24	13	Siemens
15million	204m×36m	Thermaloil/Hot stove	31	15	Siemens
20million	240m×40m	Thermaloil/Hot stove	40	15	Siemens
Product specifications: length 2400-3000mm width 1200-1220mm thickness 8-15mm

Introduction to Drywall Production Line Process

1.The paper feeding system continuously supplies face and back paper for the paper-faced gypsum board, ensuring seamless production.
 

2. During the conveying process, raw materials are thoroughly stirred and mixed via our advanced batching systems, guaranteeing uniform consistency.

3.Precisely metered materials are then transferred to the mixer in exact proportions, ensuring optimal product quality.

4.Gypsum slurry is meticulously dispensed from the mixer outlet onto the back paper, forming a smooth and even layer.

5.The face and back paper envelop and compress the slurry through a state-of-the-art forming machine, ensuring robust board structure.

6.Solidification of the wet gypsum board occurs seamlessly on the setting belt conveyor, preparing it for further processing.

7.A precision cutting machine slices the wet board into predefined lengths, ensuring consistency and efficiency.

8.The gypsum board is expertly guided onto the first transverse entry roller via an acceleration roller, maintaining steady processing.

9.After direction change, the regrouping roller efficiently channels the gypsum board into the dryer in a systematic sequence via a distributor.

10.The dryer expertly evaporates any free water content, leaving the board thoroughly dried and perfectly finished.

11.Upon drying, the board is conveyed onto the second transverse belt, where direction changes are completed, and boards are paired.

12.Finalized by an edge cutting saw, the board is transformed into a polished finished product, ready for distribution and use.

About Our Factory

Nestled at the scenic base of the renowned Mountain Tai, Shandong Tengfei Mechanical and Electrical Technology Co., Ltd enjoys an enviable location. We are conveniently situated near the Beijing-Shanghai High-speed, Beijing-Fuzhou High-speed, and the 104 State Road. As an integrated science and technology joint-stock enterprise, we have the unique capability to design, manufacture, install, and commission an extensive range of machinery, including gypsum board, gypsum powder, and gypsum block machines. Our prowess allows us to create gypsum board production lines with an impressive annual capacity ranging from 2 Million M² to a substantial 50 Million M². Our gypsum block production lines boast capacities from 100,000 M² to a remarkable 1.5 Million M². In addition, we offer gypsum powder production lines, including phosphogypsum, FGD, and fluorine gypsum powder production lines, with annual capacities spanning from 30,000 tons to an impressive 500,000 tons. Our product range also extends to PVC laminated gypsum board equipment and gypsum board light frame equipment.

Our Gypsum board production line stands out by incorporating pioneering technology from the prestigious German company, Lafarge, and leading firms in the USA, along with well-known domestic enterprises. Kitashinchi Group, and Taihe Group. This advanced technology is complemented by a cutting-edge horizontal flow and vertical airflow heat exchanger heating system. The entire process, from raw material feeding to edge cutting, sealing, grinding, recycling, and stacking, is seamlessly controlled by computerized automation, ensuring smooth and efficient operations throughout the entire line. Our system boasts full automation, delivering superior precision and quality to our clients.




Our valued customers enjoy unmatched service and quality from us.

We ensure timely and safe goods shipping to our clients worldwide.

Frequently Asked Questions

 

Q1: Are you a manufacturing factory?

A1: Absolutely, we are a seasoned manufacturing factory, boasting 30 years of rich experience in the industry.

Q2: What is the price of the equipment?

A2: Equipment prices vary significantly based on production capacity. Please specify your desired annual production capacity, then contact our sales team for a detailed quotation.

Q3: How long is the warranty period?

A3: We stand by our products with a 1-year warranty and offer comprehensive lifetime maintenance for your peace of mind.

Q4: Do you provide installation and commissioning services?

A4: Indeed, we offer an all-encompassing one-stop service, from design and manufacturing through to installation, commissioning, and the seamless production of superior quality gypsum board.

Q5: How about after-sales service?

A5: Our after-sales service is thorough and detailed. From contract signing to factory production, our sales team is ready to provide you with all necessary services and support.

Q6: What should I do if I don't know how to build a gypsum board factory?
A6: If you have the financial backing and vision, we have over 30 years of expertise in delivering turnkey projects. We are committed to building a profitable gypsum board factory tailored to your needs.

Q7: What are the successful cases you have done?

A7: Our portfolio includes successfully built gypsum board factories for numerous satisfied clients across various countries. For detailed case studies, please reach out to our sales team.


Our manufacturing facility in China is a powerhouse, dedicated to offering you lifelong service and unmatched support.